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- Owner's manual
36-volt e-bike
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Owner's Bicycle Identifi Cation Record
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Fitting the Rider to the Bicycle
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Introduction to Assembly
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Handlebar Installation
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Seat Installation
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Pedal Installation
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Charging the Drive Battery
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Pad Replacement
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Brake System Maintenance
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Chain Adjustment
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Maintenance
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Inflating the Tires
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Inspection of the Bearings
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Battery Disposal
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Troubleshooting
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Limited Warranty - US
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EN
Here
Owner's Manual
for 36-volt e-Bike
*bike styles & colors may vary
NOTE: Models with Display please see manual KD58C-LCD
included with this product
This manual contains important safety, assembly, operation
and maintenance information.
Please read and fully understand this manual before
operation.
Save this manual for future reference.
Always wear approved helmet and safety equipment when
using this product.
See back page for Customer Service Information
Table ofContents
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Table of Contents
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Summary of Contents for Huffy KD58C-LCD
- Page 1 Here Owner’s Manual for 36-volt e-Bike *bike styles & colors may vary NOTE: Models with Display please see manual KD58C-LCD included with this product This manual contains important safety, assembly, operation and maintenance information. Please read and fully understand this manual before operation.
- Page 2 Owner’s Manual Index Safety and Warnings ...................2-6 Bike ID and Sizing ......................7 Parts and Assembly ....................8-20 Operating your e-Bike ..................21-22 Maintenance and Service ................23-32 • General Info, Battery Storage, Replacement and Disposal Troubleshooting ......................33 Warranty ..........................34 Back Cover: •...
- Page 3 e-Bikes Introduction MEANINGS OF WARNINGS: This symbol is important. See the word “CAUTION” or “WARNING” which follows it. The word “CAUTION” is before mechanical instructions. If you do not obey these instructions, mechanical damage or failure of a part of the bicycle can occur. The word “WARNING”...
- Page 4 WARNING - TO AVOID SERIOUS INJURY: Failure of the rider to obey the following Safety Warnings can result in serious injury or death. Check local laws governing the use of electrical vehicles. • ADULT RIDERS ONLY. • SUPERVISION NECESSARY WHEN USED NEAR CHILDREN. •...
- Page 5 WARNING - TO AVOID SERIOUS INJURY: • Do not carry any items or attach anything to your bicycle that could hinder your vision, hearing, or control. • Do not ride with both hands off the handlebar. • Do not tow or push the product. •...
- Page 6 Lithium-Ion Battery & charger Warnings: The following safety hazards may result in serious injury or death to the user of the vehicle: • Battery Charger for Indoor use only. Use of a battery or charger other than the supplied rechargeable battery and charger may cause a fi re or explosion. Only use the supplied rechargeable battery (or lead-acid or lithium suitable replacement) and charger with the vehicle.
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Page 7: Owner's Bicycle Identifi Cation Record
Owner’s Bicycle Identifi cation Record NOTE: This information is only available on the bicycle itself. Each bicycle has a Recovery Code stamped into the frame. The Recovery Code can be found on the bottom of the crank housing as shown. Write this number below to keep it for future reference. -
Page 10: Introduction To Assembly
Introduction to Assembly This Owner’s Manual may be made for several diff erent style products. • Some illustrations may vary slightly from the actual product. • Follow instructions completely. • If the product has any parts that are not described in this manual, look for separate “Special Instructions”... - Page 11 Quick Release Axle Guide - various models WARNING • Check QR axle and secure before every ride. • If you hear any unusual noise from the wheels when riding - check the QR axle system. • Do not ride with improperly adjusted or worn QR axle, this can result in serious injury.
- Page 12 Installing the Front Wheel - various models WARNING: • Do NOT use Axle Nuts without serrations to attach the front wheel. • Ensure wheel spins freely without contacting fork or fender. • Failure to obey these steps can allow the front wheel to loosen while riding. This can cause injury to the rider or to others.
- Page 13 Handlebar and Stem Installation - Threadless Stem (as equipped): CAUTION: • Threadless Stem should be installed with bike sitting on the ground and both wheels installed. • Make sure Fork is fully inserted from the bottom and Front Brake is pointing FORWARDS.
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Page 14: Handlebar Installation
Handlebar Installation 2/4 BOLT STEM: 1. If necessary, loosen the Handlebar Clamp Bolt(s) and rotate Handle- into a comfortable riding position. 2. Tighten Handlebar Clamp Bolts(s) securely. NOTE: On four bolt stems, tighten Bolts evenly in a cross-pattern as shown. Do not over tighten. -
Page 15: Seat Installation
Seat Installation WARNING: To prevent the seat coming loose and possible loss of control, the on the seat post must be BELOW the top of the “MIN-IN” (minimum insertion) mark seat tube STEP 1 - INSERT SEAT POST INTO SEAT TUBE: or open •... - Page 16 Seat Bolt Saddle Adjustment (various models) SINGLE BOLT CLAMP: 1. Loosen the clamp bolt suffi ciently to allow any serrations on the mechanism to disengage before changing the saddle’s angle. 2. With serrations fully re-engaged and saddle in a comfortable riding position, tighten the clamp bolt securely to ensure the saddle will not come loose.
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Page 17: Pedal Installation
Pedal Installation CAUTION: There is a RIGHT pedal marked a LEFT pedal marked NOTE: A Pedal Wrench is preferred for attaching Pedals. A thin open-end wrench can also be used. • The pedal marked has right-hand threads. Tighten it in a clockwise direction. •... - Page 18 • Do this test again, until the handlebar does not move in the handlebar clamp. Accessories (various models) Accessories (various models) HANDLEBAR BELL INSTALLATION: LUGGAGE RACK ADJUSTMENT: Remove screws from Bell. Loosen Adjustment Knob by turning Position Bell on handlebar within easy reach, counter clockwise.
- Page 19 Front Light Assembly STEPS: Attach Light to Fork with one Screw/ Washer/Nut - Tighten securely. Connect Front Light Wire Connector by matching up the arrows each connector then firmly and securely connect wire lead from Front Light to Connector extending from underside of the Downtube as shown.
- Page 20 Drive Battery Installation STEPS: 1. On bottom of Battery , align base with Slot on Battery Mount and swing into place. 2. Insert and turn Key fully counterclockwise to unlocked position. 3. Hold Key in position until Battery is fully in place. 4.
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Page 21: Charging The Drive Battery
Charging the Drive Battery: IMPORTANT! Before using the unit for the first time fully charge the Battery. Battery Charger will shut off when Battery is fully charged, but never charge longer than 12 hours. NOTE: Your e-Bike Li-Ion Battery can be charged either installed in the bike or removed. - Page 22 Display User Manual NOTE: Models with Display please see manual KD58C-LCD included with this product Thumb Throttle Control NOTE: Throttle will only work when bike speed reaches at Models that are equipped with Thumb Throttle: least 6 km/h. • Press down to increase speed.
- Page 23 e-Bikes Maintenance: GENERAL: The vehicle should be checked for damage, missing or badly worn parts before each use. If any part of the product does not operate properly – discontinue use. • Check the tightness of the fasteners before each use. Replace any fasteners that are damaged. •...
- Page 24 Disc Brake System Adjustment: (various models) NOTE: For Hydraulic Brakes, see Manufacturer’s instructions included with this product. BRAKE ADJUSTMENT (see fi g-A): Loosen the Cable Clamp Bolt Push the Brake Arm toward the Adjusting Barrel (this applies the brake). While holding the Brake Arm, pull the slack out of the Cable End (through the Cable Clamp) and tighten the Cable Clamp Bolt WARNING:...
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Page 25: Pad Replacement
Disc Brake System - continued Adjusting Barrel on the Caliper. Turn the Adjusting Barrel OUT to tighten the brakes or IN to loosen the brakes. NOTE: Make sure the Adjusting Barrel threads are fully engaged. Check adjustment again. If you cannot reduce the gap by turning the Adjusting Barrel, the brake pads might be worn out and need to be replaced. -
Page 26: Chain Adjustment
Chain Adjustment STEPS: The chain must be at the correct tightness. If too tight, the bicycle will be difficult to pedal. If too loose, the chain can come off the sprockets. When the chain at the correct tightness, you can rotate the crank freely and you can pull chain no more than one- half inch... - Page 27 Removing Rear Drive Wheel SHOULD YOU NEED TO REMOVE REAR DRIVE WHEEL, FOLLOW THESE STEPS: 1. Pull off axle nut Covers • NOTE: Right side will have wire harness attached. Use caution. 2. Unplug Wire Harness 3. Loosen the Axle Nuts (both sides).
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Page 28: Maintenance
Tires (as equipped) MAINTENANCE: • Frequently check the tire infl ation pressure because all tires lose air slowly over time. For extended storage, keep weight off of the tires. • Do not use unregulated air hoses to infl ate the tire/tubes. An unregulated hose can suddenly over infl ate tires and cause them to burst. -
Page 29: Inspection Of The Bearings
Inspection of the Bearings Maintenance: Frequently check the bearings of the bicycle. Have a bicycle service shop lubricate the bearings once a year or any time they do not pass the following tests: Headset Bearings: The fork should turn freely and smoothly at all times. With the front wheel off the ground, you should not be able to move the fork up, down, or side-to-side in the head tube. - Page 30 Lubrication WARNING • Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will reduce brake performance and a longer distance to stop the bicycle will be necessary. Injury to the rider or to others can occur. •...
- Page 31 Drive Battery Replacement STEPS: 1. Insert and turn Key fully counterclockwise to unlocked position. 2. Holding Key in unlocked position, swing Battery to the right and lift out. 3. Position new Battery as shown. 4. On bottom of Battery , align base with Slot on Battery...
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Page 32: Battery Disposal
Lithium-Ion Battery Storage and Disposal Do not leave batteries unused for extended periods of time, either in the product or in storage. When a battery has been unused for 6 months, check the charge status and charge or dispose of the battery as appropriate. STORAGE: •... -
Page 33: Troubleshooting
Troubleshooting Symptoms Possible Cause Solution Battery voltage is low Charge Battery Battery is loose in Re-seat Battery Display is on, motor does compartment not work or works slowly/ Wire Harness connectors Check that Harness intermittently loose connectors are fi rmly attached Battery is low Recharge... -
Page 34: Limited Warranty - Us
Limited Warranty - US General: • Modifi ed with the addition of a motor. • Ridden by more than one person at a time. Part or model specifi cations are subject to change without notice. • Exceeds weight limit. This Limited Warranty is the only warranty for the •... - Page 36 Nos Complace Ayudarlo Con Cualquier Parte O Problema De Ensamblado Que Pudiera Tener. O LLAME AL TEL: Para obtener Servicio al cliente rápido, visite: 800 1 HUFFY 1 (800 1 48339 1) www.huff ybikes.com.mx (Mexico only) Contáctanos por WhatsApp al 222 422 4955 Para comunicarse por correo electrónico:...
